How to Install Wafer Check Valve

Installing a check valve correctly is crucial for ensuring its proper function and longevity. 

What’s crucial about this process is that proper installation prevents leaks and minimizes wear and tear, extending the valve’s lifespan. 

This article talks about a step-by-step guide to help you install a wafer check valve effectively.

Follow these guidelines to avoid common installation mistakes and ensure optimal performance.

4 Important Steps to Wafer Check Valve Installation

Step 1. Check Valve Orientation

Flow Direction: Before installation, check the arrow on the valve body. This arrow indicates the direction of fluid flow. Ensure that the valve is installed with the arrow pointing in the intended direction of flow.

Pipeline Position: Wafer check valves can be installed in horizontal or vertical upward flow pipelines. However, avoid installing them in vertical downward flow pipelines as this could cause malfunction.

Horizontal Installation: When installing the valve in horizontal pipelines, position it so the hinge pin is in a vertical orientation to allow the valve disc to move freely and prevent jamming.

Step 2. Maintain Proper Pipe Length

Straight Pipe Runs: Ensure there are at least 5 pipe diameters of straight run both upstream and downstream of the valve. 

This helps prevent turbulence and ensures smooth operation. Avoid placing the valve near elbows, reducers, or any other components that could disturb the flow and cause wear.

Step 3. Prepare the Flanges and Gaskets

Flange Compatibility: Use flanges that match the valve’s flange standard, such as ANSI, DIN, or AS. Ensure the flanges are clean and free of debris.

Gasket Selection: Choose the right gasket material based on the fluid type and operating conditions. Common materials include EPDM for water, NBR for oils, Viton for high temperatures, and PTFE for chemical resistance. 

Ensure the gasket thickness is appropriate for the flange type and system pressure.

Step 4. Bolt Tightening Procedure

Lubricate and Align: Lubricate the flange bolts to facilitate even tightening and prevent galling. Align the flanges and insert the bolts.

Tightening Sequence: Tighten the bolts in a crisscross or diagonal pattern to ensure even pressure distribution across the gasket. This prevents leaks and maintains the valve’s alignment.

Gradual Tightening: Start with a lower torque setting and gradually increase to the final torque specification. This method allows for adjustments and ensures uniform contact between the flange faces and the gasket.

Retightening After Operation: Once the system is pressurized and has been in operation for a short period, check the bolts and retighten if necessary. This compensates for any gasket settling or thermal expansion.

Best Practices to Prevent Turbulence and Ensure Optimal Performance

• Distance from Turbulence Sources: Install the valve away from elbows, tees, or pumps to minimize flow disturbances.

• Correct Pipeline Level: Ensure the pipeline angle does not exceed 5 degrees from the horizontal, especially for tilting disc and swing check valves.

• Inspect and Clean: Before installation, inspect the valve and pipeline for debris or damage to prevent flow obstruction and wear.

By following these installation guidelines and best practices, you can ensure a reliable, leak-free, and efficient operation of the wafer check valve in your system.